|
|
|
Important Test Facilities
|
|
|
|
a. Scanning Electron Microscope
b. Infra-red Spectrophotometer
c. Atomic Absorption Spectrophotometer
d. Fatigue and Fracture Mechanics test system
e. Ultrasonic Flaw Detectors for rail and axle testing
f. Ultrasonic Flaw Detectors
g. Radiography Equipment
h. Thermal Analyser
i. Accelerated weatherometer
j. Corrosion Tester
k. Static AAR test Rig (760 hrs.) for grease testing
l. V2F-Dynamic rig for grease testing
m. Luboil filter evaluation rig
n. Cetane rating machine o. 50 ton machine for rubber deflection characteristics
p. Residual stress measuring equipment.
q. Welding equipments for MMAW, SAW, CO2 welding etc
r. Metallurgical microscope
s. Ultrasonic testing equipment for AT weld rail joints.
|
|
Nature of work and Test facilities available in various laboratories of M&C Directorate are as under:
|
|
|
|
Sr. No.
|
MIT Section
|
|
1.
|
Nature of work: Metallurgical testing and failure Investigation of failed components involved in accident.
|
|
2.
|
Testing facilities
|
|
|
i) Chemical Analysis - Using Spectrometer and by Wet Analysis.
ii) Hardness testing - Brinell Hardness Rockwell Hardness Vickers Hardness
iii) Tensile Testing.
iv) Impact Testing - Up to-20oC.
v) Bend Test.
vi) Micro Examination by Optical Microscope.- Depth of decarburisation- Inclusion rating.- Grain Size determination- Coating thickness. MTD Section
|
|
(A)
|
Investigation & Failure Analysis
|
|
|
i) Hardness test ? in co-ordination with TPP/Charbagh or M&C Dte. ?? (Investigation Section)RDSO.
ii) USFD test - in co-ordination with TPP/Charbagh or? NDT Section/M&C Dte.
iii) Load Deflection test - in co-ordination with TPP/Charbagh .
iv) Chemical analysis - in co-ordination with Met Analysis/M&C Dte.
v) Macro Examination- in co-ordination with TPP/Charbagh.
(B) Training & Certification of A.T.Welders of Private Contractors.
i) USFD Test, Load Deflection, Macro Examination- in co-ordination with TPP/Charbagh.
(C) Portion, Equipment & Technology Development
i) USFD, Hardness, Load Deflection, Macro Examination- in co-ordination with TPP/Charbagh, Lucknow. ii) Chemical Analysis- in co-ordination with Investigation Section/M&C Dte.
iii) USFD- in co-ordination with NDT Section/M&C Dte.
iv) All the equipment testing like preheating torch, compressor, weld trimmer- in co-ordination with TPP/Charbagh. CORROSION ENGG. LAB.
|
|
I-
|
Nature of Work
|
|
|
1. Testing of Paints based on Alkyd, Epoxy and PU based paint for establishing the validity of specifications framed by M&C Dte.
2. Testing of paint samples forwarded by QA Dte. in connection with Vendor approval / reapproval.
3. Testing of paint samples forwarded by QA Dte. in connection with Quality Audit of paint firms.
4. Corrosion studies related to Rail and? Rail fastenings .
5. Corrosion studies related to OHE components.
6. Corrosion studies related to Wagon construction materials.
7. Project work on development of fire retardant paint for interiors of coaches.
|
|
II
|
Important Test facilities available in the Lab.
|
|
|
1.?????? Humidity chamber to check the corrosion resistance property of paint under conditions of condensation.
2. ????Salt spray cabinet to test the corrosion resistance under saline conditions.
3.????? Glass-o-meter of 450/600 angle of incidence to test the gloss of the paints.
4.????? Abel?s flash point apparatus for checking the flash point of paint and?? allied material.
5.????? Black and white charts to find out the wet capacity of paints and primers.
6.????? Flexibility and adhesion apparatus to find out cracking or detachment of film on? bending.
7.????? Scratch hardness tester (Automatic) to check the hardness of the paint films.
8.????? Flow cup (ford cup no. 4) to find out the viscosity of paints and primers.
9.?????Wt/10 lit. cup to find out the mass in Kg/10 litre.
10. ????Hegman gauge to check the fineness of grind of pigment .
11.??? Centrifuge to separate the pigments from paints.
12.??? Dry film thickness measuring device to find out the DFT? of paint film.
13. ???Ring & ball apparatus to find out the softening point of bituminous materials.
14.??? Accelerated weathering tester(QUV) to check the durability of paints.
15.??? Hot air electric oven for heating and stoving of paints and other allied material
16.??? Muffle furnace should be there for estimation of purity of pigments .
17.??? Digital Elcometer for measuring the dry film thickness of paint coatings.
18.??? Salt Fog Apparatus for to test the corrosion resistance of high performance coatings and metals. CTL Lab.
|
|
I
|
Nature of Work :
|
|
|
1. Testing of cleaning compound for exterior of IR Coaches.
2. Testing of cleaning compound for tank wagon.
3. Testing of cleaning compound for condenser of AC Coaches
4. Testing of Diesel Engine Cooling Water Corrosion inhibitor.
5. Testing of? Retro reflecting sheet.
6. Testing of? Insecticidal paint.
7. Testing of? cleaning solvent for Electric rotating machine for Diesel Locos.
8. Testing of? Carboxylate base cooling water corrosion inhibitor.
9. Testing of? Paint Remover. II- Important Test facilities available in the Lab.
1. Alphameter for measurement of paint film thickness.
2. Elico digital pH meter for determination of pH.
3. Ford Cup No.4 Viscometer for determination of consistency of paint & allied product.
4. Glossometer (Novo Gloss) for determination of Gloss values of paint film at 60oangle.
5. Hodiday detector for detection of paint film defects (Pin hole).
6. Digital Flame Photometer for detection of elements i.e. Na, K, Ca
7. Sheen Wet Abrasion Scrab? Tester (Toshaniwal) for determination of effect of Abrasion property on painted panels.
8. Airless Spray Painting? equipment for airless spray painting.
|
|
|
|
|
|
FWT SECTION
|
|
|
|
|
1
|
Nature of work :- Project work pertaining to requirement of data for designing of the Railway components .
|
|
2
|
Importance Test Facilities :- The followings test facilities are as under
|
|
|
i) To conduct the fatigue properties of the materials .
ii) To study the wear characteristics of the materials .
iii) To evaluate the fracture toughness and FCGR of the materials
|
|
|
|
|
|
WELDING RESEARCH SECTION
|
|
|
|
|
1.
|
Nature of work -?
|
|
|
(a) Preparation of various type of test pieces for testing of welding consumables.
(b) Preparation of? test pieces for Mechanical & Chemical testing of metals & alloys.
|
|
2.
|
Test facilities ? Performance testing facilities of welding consumables as above. Rubber & Plastics ?????? Nature of work being done:
The Polymer & Composite Section of M&C Directorate is engaged in testing and evaluation of large number of polymeric and allied materials. These products are required to be tested for the purpose of development and standardization of new components/materials, vendor approval, investigations and audit & crosscheck of samples referred to by various design directorates of RDSO, Railway Board, Railways and Production units. ???? Major important test facilities: ????
|
|
|
|
|
A:???RUBBER
|
|
|
|
S.No
|
?????????????? Name of Test
|
|
1.
|
Visual Examination
|
|
2.
|
Dimensional check
|
|
3.
|
Hardness (Shore ’A’)
|
|
4.
|
Tensile Strength & Elongation at Break
|
|
5.
|
Modulus
|
|
6.
|
Compression set
|
|
7.
|
Tension Set
|
|
8.
|
?After Ageing i)Tensile Strength & Elongation at break ii)Modulus iii) Hardness (Shore ’A’)
|
|
9.
|
Electrical Resistance
|
|
10.
|
Resistance to fluids & Chemicals(by volume)
|
|
11.
|
Specific gravity
|
|
12.
|
Polymer Identification By flame test
|
|
13.
|
Load deflection
|
|
14.
|
Adhesion
|
|
15.
|
Extended ageing
|
|
16.
|
Extraction
|
|
17.
|
Ash content
|
|
18.
|
Tear Strength
|
|
19.
|
Dynamic properties of rubber pad
|
|
20.
|
Stretch test for ’O’ ring
|
|
21.
|
Stretch test for Rolling ring
|
|
22.
|
Secant stiffness
|
|
23.
|
Shear bond test
|
|
|
|
|
B:?? PLASTICS
|
|
|
|
1.
|
Visual Examination
|
|
2.
|
Hardness (Rockwell ’R’)/Shore ’D’
|
|
3.
|
Dimensional check
|
|
4.
|
Melting Point
|
|
5.
|
Specific gravity/Density/Bulk density
|
|
6.
|
Water absorption
|
|
7.
|
Resistance to boiling water
|
|
8.
|
Inherent viscosity/MFI
|
|
9.
|
Tensile Strength & Elongation at break
|
|
10.
|
Cross breaking strength
|
|
11.
|
Fire resistance/ flammability
|
|
12.
|
Oxygen index
|
|
13.
|
Izod impact strength
|
|
14.
|
Compressive strength Proof Load
|
|
15.
|
Compressibility & Recovery
|
|
16.
|
Ash content (%) Glass content
|
|
17.
|
Electrical resistance
|
|
18.
|
Internal cavity
|
|
19.
|
Crushing test on bush
|
|
20.
|
Annealing test
|
|
|
|
|
?C:?? FRP & OTHER COMPOSITE MATERIALS
|
|
|
|
1.
|
Visual Examination
|
|
2.
|
Dimensional check
|
|
3.
|
Hardness (Rockwell ’R’)
|
|
4.
|
Ash content (%) Glass content
|
|
5.
|
Specific gravity
|
|
6.
|
Insert pull out
|
|
7.
|
Bolt pull out
|
|
8.
|
Bending test
|
|
9.
|
Impact strength/Indentation
|
|
10.
|
Tensile strength & Elongation at break
|
|
11.
|
Resistance to boiling water
|
|
12.
|
Fire resistance/flammability
|
|
13.
|
Adhesion
|
|
14.
|
Resistance to flexing
|
|
15.
|
Dynamic fatigue test
|
|
16.
|
Full belt tensile strength
|
|
17.
|
Weight square meter
|
|
18.
|
Construction/Count/No. of plies
|
|
19.
|
Breaking strength of treated fabric
|
|
20.
|
Adhesion of laminated or treated fabric
|
|
21.
|
Annealing Test
|
|
22.
|
Staining Test
|
|
23.
|
Weldability Test in PVC
|
|
24.
|
Mandrel flexibility
|
|
25.
|
Curshing Test on Bush
|
|
|
|
|
D: TEXTILE
|
|
|
|
1.
|
Weight/Square meter
|
|
2.
|
Construction/Count/No. of plies
|
|
3.
|
Adhesion
|
|
|
|
|
Non? Destructive Testing? Section??Nature of work.
|
|
|
|
1.Preparation of code of procedure of axle, armature shaft, wheel and other rolling stock components. ??????????????????
2. Development in rail and weld testing by ultrasonic method.
3. Development of ultrasonic flaw detector? and rail tester.????
4. Consultancy? rendered to zonal and other departments of RDSO in the field of? NDT testing in respect of flaw detection, characterization, and decision making.
5.Training & Certification? of Rly. personnel engaged in periodic testing of rails and axles. ?
Major test facilities.
?1.Ultrasonic testing ???????? ?????????
2.Radiography testing ?????????? ???????
3.Magnetic Particle Testing
4. Dye penetrant testing. TESTING FACILITIES AVAILABLE IN METALLURGICAL & ?CHEMICAL DIRECTORATE AND RELATED TESTING CHARGES
|
|
|
|
METALLURGICAL? INVESTIGATION? LAB???
|
|
|
|
S.No.
|
Name of Test
|
?Existing Testing Charges. ( Rs.)
|
|
1.
|
Visual Examination
|
1316/-
|
|
2.
|
Tensile test/compression (without preparation of test piece)
|
1642/-
|
|
3.
|
Hardness test with preparation of? test sample
|
2089/-
|
|
4.
|
Impact test (without preparation of test piece
|
1232/-
|
|
5.
|
(a) Cold Bend Test ( with prep.) (b)? For additional bend test as zig & tools are already fitted which takes about 1 hr.
|
1642/- 821/-
|
|
6.
|
Macro examination (deep etching test)
|
1750/-
|
|
7.
|
Micro examination with preparation of samples
|
4213/-
|
|
8.
|
Chemical analysis (per element)-Wet method
|
2643/-
|
|
9.
|
Testing of Gal.Coating ?a) Coating thickness ?b) Uniformity of coating
|
1729/- 1857/-
|
|
10.
|
Photomicrograph a) With 3 copies (excluding preparation) b) For each extra copy
|
1750/- 640/-
|
|
11.
|
Spectrographic analysis of elements in ?metal & alloys. (On average 8 samples per batch)
|
1945/-
|
|
12.
|
Finalisation of Investigation report requires analysis of test data ,study of specification & books, drafting, typing and pasting of photographs.
|
13136/-
|
|
|
|
|
NON-DESTRUCTIVE TESTING
|
|
|
|
S.No.
|
Name of Test
|
ExistingTesting Charges(Rs.)
|
|
1.
|
Standardisation of Ultrasonic Testing technique of? axles,wheels ,tyres ,armature shafts etc.
|
206950/-(Including UFD & Probe’s charge)
|
|
2.
|
Magnetic Particle testing of ferromagnetic materials ( wheels , tyres , bogie frames etc.)
|
2700/- (Charge including consumable cost )
|
|
3.
|
Dye penetrant testing of different components( wheels , tyres , bogie frames etc.)
|
2900/- (Charge including consumable cost )
|
|
4.
|
Ultrasonic testing of Rails & welds (AT & FB )and butt welded plate of 300 mm length etc.
|
1700/-(Including UFD & Probe’s charge)for rail 450/-(Including UFD & Probe’s charge),for AT, FB & butt welded plate
|
|
5.
|
Evaluation of Radiographs of welds & steel castings
|
100/- per Radiograph
|
|
6.
|
Radiographic Examination of Butt welded plates of size 300mm length upto 25 mm thick
|
1850/- (Including materials cost )
|
|
|
|
|
S.No.
|
Name Of Test
|
Existing testing charges(Rs.)
|
|
1.
|
Cyclic fatigue testing per million cycle per sample
|
20525/-
|
|
2.
|
K1C (Fracture Toughness )? test per sample
|
9031/-
|
|
3.
|
FCGR ( Fatigue Crack Growth Rate ) per sample
|
12315/-
|
|
4.
|
Wear test per test of sample
|
5747/-
|
|
|
|
|
CORROSION ENGG. LAB. A. Oil & Alkyd based Paints
|
|
|
|
S.No.
|
Name Of Test
|
Existing testing charges(Rs.)
|
|
1.
|
Drying Time : ?a) Hard Dry ?b) Surface Dry & Hard Dry ?c) Surface Dry , Hard Dry &Tack Free
|
762/- 831/- 899/-
|
|
2.
|
Finish & gloss
|
1241/-
|
|
3.
|
Consistency : ?i)Visual ?ii) By Ford Cup No. 4
|
147/- 558/-
|
|
4.
|
Humidity Test (168 hrs. )
|
2883/-
|
|
5.
|
Salt spray? test (96 hrs.)
|
2927/-
|
|
6.
|
Scratch hardness
|
899/-
|
|
7.
|
Flexibility & Adhesion test
|
831/-
|
|
8.
|
Stripping test
|
831/-
|
|
9.
|
Resistance to water : ? i) Distilled water ?ii) Chlorine water (IS:9862 )
|
1173/- 1038/-
|
|
10.
|
Freedom from yellowing
|
1370/-
|
|
11.
|
Resistance to acid test
|
1313/-
|
|
12.
|
Resistance to alkali test : i) IS :2932 ii) IS :158 / 9862
|
1659/- ?1313/-
|
|
13..
|
Accelerated weathering test : {IS :2932/8662 (QUV Method) }
|
14168/-
|
|
14
|
Heat Resistance Test ( IS :158 )
|
1905/-
|
|
15
|
Flash point
|
1241/-
|
|
16.
|
Fineness of grind
|
626/-
|
|
17.
|
Wet Opacity
|
1583/-
|
|
18.
|
Spreading capacity
|
1583/-
|
|
19.
|
Mass in Kg / 10 lit.
|
694/-
|
|
20.
|
Water content
|
1746/-
|
|
21.
|
Volatile matter
|
968/-
|
|
22.
|
Pigment content
|
1996/-
|
|
23.
|
Pigment Analysis : i)Red Lead (IS:102/57 ) ?ii)Zinc Chrome(IS:2074) iii)Zinc Chrome(IS: 104) iv)Red Oxide ( IS:123,2074 as per ??? IS :44/6947 - part-II) v)Lead Chrome (IS:124as per IS:6947, Pt-II ??? a)? Total Lead of PbO ??? b)? Chromic Acid as CrO3
|
6006/- 6416/- 5594/- 6008/- 6425/- 4779/-
|
|
24.
|
Phthalic Anhydride
|
8465/-
|
|
25.
|
Accelerated storage stability test
|
4798/-
|
|
26.
|
Volume solid test
|
3088/-
|
|
27.
|
Leafing properties
|
1797/-
|
|
28.
|
Freedom from natural rosin( or its derivatives,IS:2932 / 8662)
|
850/-
|
|
|
|
|
B. Epoxy Polyurethane Based Paints
|
|
|
|
S.No.
|
Name Of Test
|
Existing testing charges(Rs.)
|
|
1.
|
Drying Time : ?a)Surface Dry ?b) Hard Dry
|
1036/-
|
|
2.
|
Finish, gloss & colour
|
1515/-
|
|
3.
|
Consistency: i) By Ford Cup No. 4
|
694/-
|
|
4.
|
Humidity Test : i) 500 hrs. ii) 1000 hrs. iii) 2000 hrs.
|
4798/- 7671/- 13273/-
|
|
5.
|
Salt Spray Test : i) 500 hrs. ii) 1000 hrs. iii) 2000 hrs.
|
5429/- 8521/- 14533/-
|
|
6.
|
Dry Film Thickness(DFT) : i) Single coat ii) Double coat
|
968/- 1515/-
|
|
7.
|
Accelerated Tests :(Resistance to Chemicals) i) RDSO Specn. No. 104,107 for 500hrs. ii) ?RDSO Specn. No. 105,108,111 for 500 hrs. iii) RDSO Specn. No.100 and 109
|
7801/- 5196/- 7409/-
|
|
8.
|
Pot Life
|
1378/-
|
|
9.
|
Identification of aliphatic / aromatic resin
|
309/-
|
|
10.
|
Scratch Hardness
|
1036/-
|
|
11.
|
Flexibility & Adhesion
|
968/-
|
|
12.
|
Volume Solid
|
3225/-
|
|
13.
|
Flash Point
|
1378/-
|
|
14.
|
Wet Opacity
|
1720/-
|
|
15.
|
Epoxy Equivalent
|
5095/-
|
|
16.
|
Mass in Kg per 10 lit.
|
831/-
|
|
17.
|
Water content
|
1882/-
|
|
18.
|
Accelerated Storage Stability Test
|
5755/-
|
|
19.
|
Pigment content
|
2120/-
|
|
20.
|
Pigment Analysis : ?i)Zinc Phosphate ?ii) M.I.Oxide/Red Oxide
|
8465/- 6008/-
|
|
21.
|
Fineness of Grind
|
625/-
|
|
22.
|
Resistance to Oil
|
1925/-
|
|
23.
|
Durability test ( QUV ),1000 hrs.
|
8638/-
|
|
24.
|
Stopping Property
|
1642/-
|
|
25.
|
Rubbing Property
|
1368/-
|
|
26.
|
Hold out , Adhesion & Compatibility Test
|
3845/-
|
|
|
|
|
C. Other materials & Preparation of Test Reports
|
|
|
|
S.No.
|
Name Of Test
|
Existing testing charges(Rs.)
|
|
1.
|
Corrosion test of Butt Welded test pieces as per IRS -M-28 , Appendix-1
|
4925/-
|
|
2.
|
Storage Stability Test for MMAW? Electrodes
|
1642/-
|
|
3.
|
Preparation? of? test??? Report: i) Per Test ii) 04 tests or more
|
205/- 821/-
|
|
|
|
|
CHEMICAL TECHNOLOGY LAB. Liquid Cleaning Composition?for Exterior of Railway Coaches
|
|
|
|
S.No.
|
Name Of Test
|
Existing testing charges(Rs.)
|
|
1
|
Visual Appearance
|
137/-
|
|
2
|
Odour
|
27/-
|
|
3
|
Skin Irritation
|
41/-
|
|
4
|
PH after recommended dilution
|
410/-
|
|
5
|
Demulsifying Capacity
|
410/-
|
|
6
|
Abrasion Test
|
1231/-
|
|
7
|
Immersion Test
|
1026/-
|
|
8
|
Freedom from visible impurities
|
1026/-
|
|
9
|
Specific Gravity
|
410/-
|
|
10
|
Foaming Power
|
1026/-
|
|
11
|
Lab. Performance test for Cleaning Efficiency
|
410/-
|
|
12
|
Field Performance Test
|
410/-
|
|
13
|
Data Collection & Calculation
|
821/-
|
|
|
Material Cost?????????????????????????????????????????????????????? 60/-
|
|
Total??????????????????????????????????????????????????????????????? 7500/-
|
|
|
|
|
Lubricants & Tribology A. Grease
|
|
|
|
S.No.
|
Name Of Test
|
Existing testing charges(Rs.)
|
|
1.
|
Visual examination
|
430/-
|
|
2.
|
Drop Point
|
1280/-
|
|
3.
|
Water Content
|
840/-
|
|
4.
|
Copper Strip Corrosion
|
880/-
|
|
5.
|
Acidity & Alkalinity
|
2560/-
|
|
6.
|
Graphite Content
|
3370/-
|
|
7.
|
Oil Separation On Storage
|
1240/-
|
|
8.
|
Sulphated Ash
|
1670/-
|
|
9.
|
Mineral Oil Content
|
4950/-
|
|
10.
|
ASTM Leakage Tendency
|
1710/-
|
|
11.
|
Consistency / Penetration
|
1260/-
|
|
12.
|
Soap Base (By flame test of Ash)
|
2520/-
|
|
13.
|
Kinematic Viscosity& Viscosity Index Of Extracted? Mineral Oil
|
1680/-
|
|
14.
|
Flash Point of Extracted Oil
|
1260/-
|
|
15.
|
Structural Stability (1 Lakh Double Stroke)
|
5770/-
|
|
16.
|
Elevated Temp. Rolling Stability(ETRS) Test
|
17010/-
|
|
17.
|
SKF -V2F Test
|
28050/-
|
|
18.
|
Rig Test (760 hrs.)
|
166430/-
|
|
19
|
Timken O. K. Load Test
|
4260/-
|
|
20.
|
Four Ball Weld Load Test
|
4210/-
|
|
21.
|
EMCOR Test
|
6020/-
|
|
|
|
|
B. Lubricating Oil
|
|
|
|
S.No.
|
Name Of Test
|
Existing testing charges(Rs.)
|
|
1
|
Visual Examination
|
430/-
|
|
2
|
Specific? Gravity
|
840/-
|
|
3
|
Kinematic Viscosity(40/60/100 deg. C)
|
630/-
|
|
4
|
Viscosity Index (Calculated )
|
420/-
|
|
5
|
Flash Point
|
1260/-
|
|
6
|
Pour Point
|
1250/-
|
|
7
|
Acidity inorganic
|
660/-
|
|
8
|
Acidity organic
|
1080/-
|
|
9
|
PH & TBNE
|
910/-
|
|
10
|
Sulphated Ash
|
1670/-
|
|
11
|
Foaming Characteristcs
|
3400/-
|
|
12
|
Water / Moisture content
|
840/-
|
|
13
|
Copper Strip Corrosion
|
840/-
|
|
14
|
Saponification Value
|
2520/-
|
|
15.
|
Aniline Point
|
2100/-
|
|
16
|
Insolubles
|
5160/-
|
|
17
|
Shear Stability
|
940/-
|
|
18
|
Emulsion Stability Test
|
1690/-
|
|
19
|
Asphaltene Content
|
5160/-
|
|
20
|
Thermal Stability (P :100 of IS :1448 )
|
3400/-
|
|
21
|
Frothing Test
|
1460/-
|
|
22
|
Cast Iron Corrosion Test
|
1870/-
|
|
23
|
ASTM Color? Test
|
840/-
|
|
24
|
Ash Content
|
1260/-
|
|
|
|
|
B. Lube Oil Filter
|
|
|
|
S.No.
|
Name Of Test
|
Existing testing charges(Rs.)
|
|
1
|
Rig life of filter Element
|
35250/-
|
|
2
|
End load
|
850/-
|
|
3
|
Fabrication Integrity
|
1210/-
|
|
4
|
High Temp.
|
5080/-
|
|
5
|
Resistance to Water
|
19690/-
|
|
6
|
Brusting Strength of Filter Paper
|
840/-
|
|
7
|
Tensile Strength? Of Filter Paper
|
1230/-
|
|
8
|
Ash Content Of Filter Paper
|
1660/-
|
|
9
|
Basic Weight Of Filter Paper
|
410/-
|
|
10
|
Visual Examination & Dimensional Check
|
1640/-
|
|
11
|
Full Evaluation of Filter
|
71940/-
|
|
|
|
|
D. HSD fuels / Kerosene / Petrol
|
|
|
|
S.No.
|
Name Of Test
|
Existing testing charges(Rs.)
|
|
1
|
Visual Examination
|
430/-
|
|
2
|
Density
|
840/-
|
|
3
|
Flash Point
|
1260/-
|
|
4
|
Pour Point
|
1250/-
|
|
5
|
?Distillation
|
1670/-
|
|
6
|
Gum Content
|
3310/-
|
|
7
|
Sediment
|
6600/-
|
|
8
|
Diesel Index
|
2530/-
|
|
9
|
Aniline Point
|
2100/-
|
|
10
|
Cetane Index
|
2510/-
|
|
11
|
Ash Content
|
1250/-
|
|
12
|
Water Content
|
840/-
|
|
13
|
Copper Strip Corrosion
|
840/-
|
|
14
|
Acidity Organic /Neutralisation Number
|
1080/-
|
|
15
|
Acidity Inorganic
|
660/-
|
|
16
|
Calorific Value( P :7 of IS : 1448)
|
840/-
|
|
|
|
|
Welding Research A. MMAW Electrode ( IRS M -28 2002)
|
|
|
|
S.No.
|
Name Of Test?? (Class)
|
Existing testing charges(Rs.)
|
|
1.
|
A 1
|
47900/-
|
|
2.
|
A2/A5
|
49700/-
|
|
3.
|
A3
|
46000/-
|
|
4.
|
A4
|
47700/-
|
|
5.
|
B1
|
32500/-
|
|
6.
|
B2
|
34100/-
|
|
7.
|
B3/C1
|
40200/-
|
|
8.
|
B4/C2
|
41900/-
|
|
9.
|
D
|
52400/-
|
|
10.
|
E1
|
32500/-
|
|
11.
|
E2
|
40200/-
|
|
12.
|
F
|
8200/-
|
|
13.
|
G
|
43600/-
|
|
14.
|
H4A/H4B
|
19000/-
|
|
15.
|
K
|
35600/-
|
|
16.
|
L
|
46100/-
|
|
17.
|
M1/M2/M3/M4/M5/M6
|
15300/-
|
|
18.
|
N1/N2/N3
|
7700/-
|
|
19.
|
H3/H3A/H3B ?? i) Initial ?ii) Periodic
|
56500/- 29400/-
|
|
|
|
|
B. Gas Welding Rods (IRS M - 28 2002 )
|
|
|
|
S.No.
|
Name Of Test(Class)
|
Existing testing charges(Rs.), Initial/Periodic
|
|
1.
|
I
|
22800/-
|
|
2.
|
II
|
28000/-
|
|
3.
|
III
|
38600/-
|
|
4.
|
IV
|
28100/-
|
|
|
|
|
C. Submerged Arc Welding Wire (IRS M - 39 2001 )
|
|
|
|
S.No.
|
Name Of Test(Class)
|
Existing testing charges(Rs.), Initial/Periodic
|
|
1.
|
W1
|
19700/-
|
|
2.
|
W2
|
19700/-
|
|
3.
|
W3
|
22300/-
|
|
4.
|
W4
|
22300/-
|
|
5.
|
W5
|
19700/-
|
|
|
|
|
D. Submerged Arc Welding Flux ( IRS M - 39 2001 )
|
|
|
|
S.No.
|
Name Of Test(Class)
|
Existing testing charges(Rs.), Initial/Periodic
|
|
1.
|
F1
|
48100/-
|
|
2.
|
F2
|
48100/-
|
|
3.
|
F3
|
50000/-
|
|
4.
|
F4
|
50000/-
|
|
5.
|
F5
|
58200/-
|
|
|
|
|
E. Solid MIG/MAG Wire ( IRS M - 46 2003 )
|
|
|
|
S.No.
|
Name Of Test(Class)
|
Existing testing charges(Rs.), Initial/Periodic
|
|
1.
|
I
|
35400/-
|
|
2.
|
II
|
46000/-
|
|
3.
|
III
|
40700/-
|
|
4.
|
IV
|
34100/-
|
|
5.
|
V
|
13200/-
|
|
6.
|
VI
|
32200
|
|
7.
|
VII
|
32200/-
|
|
|
|
|
F. Fluxcored Wire With Shielding Gas ( IRS : M - 46 2003 )
|
|
|
|
S.No.
|
Name Of Test(Class)
|
Existing testing charges(Rs.), Initial/Periodic
|
|
1.
|
I
|
21800/-
|
|
2.
|
II
|
21800/-
|
|
3.
|
III
|
21800/-
|
|
4.
|
IV
|
33200/-
|
|
5.
|
V
|
12400/-
|
|
6.
|
VI
|
11600/-
|
|
7.
|
VII
|
11600/-
|
|
|
|
|
G. Fluxcored Wire Without Shielding Gas ( IRS : M 46 2003 )
|
|
|
|
S.No.
|
Name Of Test(Class)
|
Existing testing charges(Rs.), Initial/Periodic
|
|
1.
|
I
|
21800/-
|
|
2.
|
II
|
21800/-
|
|
3.
|
V
|
12400/-
|
|
|
|
|
POLYMER & COMPOSITE LAB
|
|
A. RUBBER
|
|
|
